ABB Controllers & PLCs

Buy ABB ControllersDCS & PLC Systems

Buy ABB controllers from Gross Automation. We supply F-line controllers (AC700F, AC800F, AC900F) for Freelance DCS, M-line controllers (AC800M) for System 800xA, and AC500 PLCs for machine automation.

High Performance

Advanced processing power for complex automation tasks

Flexible Configuration

Modular design allows customization for specific applications

Fast Response

Real-time control with minimal latency for critical processes

Reliable Operation

Robust design ensures continuous operation in harsh environments

Understanding ABB Controller Families

?F-Line vs M-Line: What's the Difference?

The F-line and M-line are parallel product families designed for distinct applications —not replacements for each other.

  • F-Line (AC700F/AC800F/AC900F) — Part of the Freelance DCS. Active and supported product line for essential process automation needs.
  • M-Line (AC800M) — Part of the larger System 800xA DCS. A modular controller configurable with Compact Control Builder or 800xA Control Builder, offering flexibility and scalability for very large, complex enterprise-level automation.

Note: The AC800M did largely supersede the older AC450 controller range (Advant Master family) for new projects.

?AC700F vs AC800F vs AC900F

All three are controllers within the Freelance DCS family, differing in processing power, I/O capacity, and redundancy support:

  • AC700F — Small applications (up to ~300 I/Os). No redundancy. Up to 8 direct I/O modules. Compact footprint, ideal for OEM offerings.
  • AC800F — Medium to large applications (~1,000 I/Os). Optional controller and line redundancy. Modular fieldbus and Ethernet modules.
  • AC900F — Large applications (up to ~1,500 I/Os). Optional redundancy. Up to 10 direct I/O modules. 4 Ethernet ports, 2 serial ports, up to 4 pluggable fieldbus modules.

Freelance Controller Comparison

SpecificationAC700FAC800FAC900F
Application SizeSmall (up to ~300 I/Os)Medium-Large (~1,000 I/Os)Large (up to ~1,500 I/Os)
Redundancy SupportNoYes (optional)Yes (optional)
Direct I/O ModulesUp to 8ModularUp to 10
Ethernet Ports1Modular4 built-in
Serial Ports1Modular2
Fieldbus ModulesModularUp to 4 pluggable

Need help selecting the right controller? Our experts can guide you to the best fit.Call us at +1 (262) 252-1600

ABB Controller Series

From high-performance process controllers to scalable PLCs, ABB offers solutions for every automation requirement.

AC800M High Performance

Powerful controllers for demanding process automation applications

Key Features

  • High-speed processing capabilities
  • Extensive I/O capacity
  • Advanced control algorithms
  • Hot-swappable modules

Applications

Large process plantsCritical control systemsHigh-speed applications

AC500 Scalable PLCs

Flexible and scalable PLC family for diverse automation needs

Key Features

  • Modular design
  • Multiple communication protocols
  • Integrated safety functions
  • Energy efficient operation

Applications

Manufacturing automationBuilding automationMachine control

PM864 Process Controllers

Dedicated process control with integrated I/O capabilities

Key Features

  • Built-in process I/O
  • Real-time control
  • Compact design
  • Easy configuration

Applications

Process controlSmall to medium plantsStandalone applications

Technical Specifications

ABB controllers are built to the highest standards with advanced specifications for reliable industrial operation.

Processing Power

  • 32-bit ARM processors
  • Up to 512 MB RAM
  • Flash memory storage
  • Real-time operating system

I/O Capabilities

  • Digital and analog I/O
  • Up to 8000 I/O points
  • Hot-swappable modules
  • Distributed I/O support

Communication

  • Ethernet TCP/IP
  • PROFIBUS DP
  • Modbus RTU/TCP
  • DeviceNet support

Programming

  • IEC 61131-3 languages
  • Function block diagram
  • Structured text
  • Ladder logic

Why Choose ABB Controllers?

Proven Reliability
Designed for high availability in industrial applications
Expert Support
Comprehensive support from Gross Automation
Future-Ready
Scalable design for evolving requirements
25+
Years Controller Experience

Ready to Implement ABB Controllers?

Contact Gross Automation today to discuss your controller requirements and discover the right ABB solution for your application.